Weaver Popcorn Hybrids Replaces a Legacy System in Record Time With RapidStart ERP

A rapid Business Central implementation replaced legacy systems, automated grower settlements, and gave a growing seed company the financial visibility it needed to scale.

Weaver Popcorn Hybrids Replaces a Legacy System in Record Time With RapidStart ERP

Summary

Weaver Popcorn Hybrids ran its finances on a legacy AS400 system with budgets managed through offline Excel files. Grower settlements were manual, and the finance team lacked reliable reporting for executive decisions. Folio3 AgTech deployed Dynamics 365 Business Central using RapidStart, covering financials, inventory, and seed production assembly, then added Power BI dashboards and budgeting tools.

About

Weaver Popcorn Hybrids (WPH) is part of the Weaver Popcorn family, one of the most established names in the American popcorn industry. WPH focuses on hybrid popcorn seed production, processing, and distribution, working with over 200 growers across the United States. The company operates on seasonal cycles tied to planting windows and reports to a parent company.

Solutions Built

Industry

Agriculture — Hybrid Popcorn Seeds

Headquarters

New Richmond, Indiana, USA

Technology

Dynamics 365 Business Central (Cloud), Microsoft Power BI

Measurable Outcomes

Under $50K

Total implementation cost vs. $250K+ for enterprise alternatives

$250K

Estimated revenue increase over two years from expanded sales capacity

$75K–$150K

Annual savings from avoided finance headcount

1 Week

Of seasonal admin work eliminated per grower invoicing cycle

The Challenge

Running a Seed Business on Spreadsheets and a Legacy System

Weaver Popcorn Hybrids had outgrown the tools it was built on. The company's AS400 accounting system could not keep up with growing transaction volumes, and critical financial workflows still ran through offline Excel files. Grower settlements were calculated by hand, invoicing was slow, and the finance team spent more time reconciling data than analyzing it.

Running a Seed Business on Spreadsheets and a Legacy System

Outgrown Legacy System

The AS400 accounting system could not support growing transaction volumes. It limited financial transparency and blocked the company from scaling operations.

Excel-Based Budgeting

Budgets and forecasts lived in offline spreadsheets. Version control was unreliable, and reconciliation between files required heavy manual effort.

No Integrated Reporting

There was no system for real-time financial or operational reporting. Executive decisions were delayed by the time it took to compile data manually.

Manual Grower Settlements

Settlement calculations for 200+ growers were done by hand. Errors in prior years had resulted in overpayments costing hundreds of thousands of dollars.

Our Approach

A Rapid, Phased ERP Deployment Built for Speed and Affordability

Folio3 Agtech used the RapidStart methodology to get WPH onto Business Central quickly without the cost or complexity of a traditional enterprise implementation. Standard Microsoft templates kept data migration lean, and a phased rollout ensured each capability was adopted before the next was introduced.

1

Assessment and RapidStart Planning

Scoped the implementation around WPH's core financial and operational needs. Selected standard Business Central modules and RapidStart templates to minimize customization and accelerate deployment.

2

Core Module Deployment

Implemented General Ledger, AP/AR, Sales, Purchasing, Inventory, Warehousing, and Bank Reconciliation. Configured standard workflows to replace legacy AS400 processes and manual tracking.

3

Seed Production Assembly Management

Configured assembly management to support WPH's seed production workflow from raw corn through cleaning, sizing, and finished inventory ready for distribution to growers.

4

Reporting, Budgeting, and Training

Deployed Power BI dashboards connected to the production environment for real-time analytics. Added a budget and forecast module with multi-version support. Conducted phased training for adoption.

The Platform

A Modern ERP for Seed Production, Grower Management, and Financial Reporting

Folio3 Agtech delivered a connected Business Central environment covering the full scope of WPH's financial, operational, and reporting needs. The platform replaces legacy accounting, Excel budgets, and manual processes with a single cloud-based system.

A Modern ERP for Seed Production, Grower Management, and Financial Reporting

Core Financial Management

General Ledger, Accounts Payable, Accounts Receivable, and Bank Reconciliation run on standard Business Central workflows with automated roll-ups and period close.

Sales and Purchasing

Sales orders, purchase orders, and vendor management are centralized. Pricing, terms, and transaction history are accessible from one system.

Inventory and Warehousing

Seed inventory is tracked from receipt through storage and distribution. Warehouse operations use system-guided processes instead of manual logs.

Seed Production Assembly

Assembly management supports WPH's production flow from raw corn to cleaned, sized, and packaged seed ready for grower distribution.

Power BI Dashboards

Real-time dashboards cover Sales, AR/AP, Cash Flow, and Inventory. Connected directly to the production environment for live data.

Budget and Forecasting

Multi-version budgeting with rolling forecasts and comparative reporting. Actual vs. Budget vs. Revised views support seasonal financial planning.

Document Standardization

ISV-based document templates standardize invoices, purchase orders, and settlement statements. Professional, consistent outputs replace manual formatting.

Automated Grower Settlements

Settlement calculations for 200+ growers are system-generated. Automated processing eliminates manual errors that previously led to costly overpayments.

"What worked about this implementation was that the approach matched the size and pace of our business. We did not need the complexity of a heavy enterprise rollout. We needed something that could get us live quickly, fit our production workflows, and actually get adopted by the team. That is what we got, and we kept the whole project under $50,000. When you consider what SAP or a fully custom build would have cost, that gap is hard to ignore."

Zach Parton

Finance Director, Weaver Popcorn Hybrids

Streamlined Operations Across Finance, Reporting, and Grower Management

After deploying Business Central with RapidStart, WPH replaced its AS400 system and Excel-based processes with a connected cloud ERP. Finance runs on automated workflows. Grower settlements calculate without manual intervention. Power BI gives leadership real-time visibility into every part of the business. The operational improvements below reflect what changed once the platform went live.

What Could Your Seed Business Do With a Modern ERP?

Weaver Popcorn Hybrids went from a legacy system to full financial visibility without the cost or timeline of a traditional enterprise implementation.

Let's explore what's possible for your operation.

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